Assembly Automation Case Studies: Automated laser marking and verification system for automotive parts

Client: Global Heavy Automotive Parts Supplier
Part: Heavy Automotive Circular Part
Machine supplied: Laser marking and verification system
Overview: This automated laser marking and assembly system was designed and manufactured in order to give the customer the ability to laser mark information onto their products within their production environment. TQC developed this system alongside the client to allow them to meet their customers requirements of accurate, readible data being marked onto the product.
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Link to this Case Study on the Trumpf website

Key features:

  • Manual part load and unload
  • 2-hand start for operator safety
  • Automatic laser marking and vision verification
  • 2-position indexing table for simultaneous load/unload and laser mark/verification
  • Interchangeable tooling to accomodate different part variants
  • Laser marking of alphanumeric and 2D Barcode Datamatrix information
  • Component rotary axis with encoder feedback
  • Marking around the circumference of the part including the ability to mark varying diameters
  • Line scan vision verification system (including Optical Character Recognition (OCR))
  • Integrated extraction system
  • PC control Operator screen, keyboard and mouse
  • Full laser standard guarding including removable panels for access and a safety viewing window
  • Mounted on wheels to allow easy integration into machine cells, pallet transfer systems and production lines as required

TQC have designed a solution for the automatic Laser Marking and Verification of parts. Marking and verification is a common requirement with many industries to ensure traceability, this specific example handled circular automotive parts, laser marking part number and technical information including a 2D barcode matrix (also known as a Datamatrix or DMX code) onto external circumferential faces.


A laser marking system produced for an Automotive Industry client

A benefit of this solution is that it has the ability to adjust the focal length of the laser marker automatically through the laser marking process. Parts are handled via 2 stations which allow the simultaneous operations of loading/unloading operations to be carried out during the automatic laser marking / verification process.

The location tooling aligns and datums the part and a mechanism engages with the tooling at the marking station to accurately lift and rotate the part to allow the laser marking. The marking is carried out in segments with the system interfacing the rotary position of the part with the laser output. The vision verification is carried out at an offset position after the laser marking and uses encoder information of the rotary position interfaced with a line scan camera to form a picture of the laser marked information. This picture is then verified by the vision software.

This laser marking system including laser marking of text, graphics and a "Grade A" 2D barcode with full verification of the marking.


Details of laser marking camera, tooling and DMX barcoding within this automotive industry solution.

 

 

 

Laser Marking System Options

  • Single laser marking station
  • 2-position indexing table for higher throughput
  • Vision inspection, measurement and verification
  • Custom tooling for multiple part variants
  • Automated X,Y,Z and Rotary axis of travel
  • Custom software solutions
  • Automatic part handling for load / unload
  • Robotic handling of part for marking of complex parts
  • Dust / Fume extraction

To find out more about how we can help you with your laser marking requirements:

We build all machines in-house, applying our 25+ years experience in specialised test and automated handling machines to the engineering projects we undertake. We offer customer support, backup and service call-out for all projects, whatever the size.

Get in touch with us to discuss your requirements and we will be happy to offer our professional advice and visit you at your site.

TQC Ltd, Hooton Street, Carlton Road, Nottingham, NG3 2NJ, United Kingdom
Tel: +44 (0)115 9503561   |   Fax: +44 (0)115 9484642   |   E-mail: sales@tqc.co.uk